5 industries · 324 ECMs · industry-tuned

Industry-tuned.
Not a generic platform.

Each sector has its own baseline models, carrier weights, and ECM priorities — tuned against 30 years of completed audits in that industry. A generic energy platform misses what's specific about a kiln, a crusher, a dryer, a refrigeration loop.

01 · Wood Products

Wood Products

Sawmills · panel board · OSB · plywood · engineered wood

Kiln drying dominates the thermal profile; compressed air and VFDs drive most of the electrical opportunity. Quebec's wood-products sector is heavily electrified via Hydro-Québec, which makes the SEA funding envelope especially generous here.

Signature ECM categories
  • VFDs on kiln fans + circulation (affinity-law savings on variable-load drives)
  • Heat recovery on kiln exhausts + press cooling loops
  • Compressed air leak program + demand-side controls
  • Chip blower + planer motor right-sizing
  • LED retrofits on green-chain + planer deck lighting
Sub-sectors we cover
SawmillPanel boardOSBPlywoodEngineered woodKiln drying
energy-os · industry profilesample
wood
Typical savings
12–24%
Typical spend
$2–6M
ECMs in library
56
HQ eligible
SEA + ÉcoPerformance
Typical carrier mix
Electricity58%
Fossil Fuel28%
Diesel14%
Audit Engine pre-loaded with this sector's baseline models + ECM priorities
02 · Mining

Mining

Underground · open pit · ore processing · tailings

Electricity dominates — typically 75–80% of total energy. Ventilation, crushers, mills, and compressors form the energy core. Mining audits see the highest $ ECM opportunities of any sector because of sheer load scale.

Signature ECM categories
  • VFDs on ventilation fans (single biggest ECM class in mining)
  • Crusher motor right-sizing + soft-starts
  • Mill drive controls (SAG/ball mill optimization)
  • Compressed air demand control + leak program
  • Hoist regenerative braking (underground)
Sub-sectors we cover
UndergroundOpen pitIron oreBase metalsOre processingConcentratorTailings
energy-os · industry profilesample
mining
Typical savings
8–18%
Typical spend
$5–100M
ECMs in library
73
HQ eligible
SEA + ÉcoPerformance
Typical carrier mix
Electricity78%
Diesel14%
Fossil Fuel8%
Audit Engine pre-loaded with this sector's baseline models + ECM priorities
03 · Foundry

Foundry

Ferrous · non-ferrous · induction · cupola · electric arc

Thermal-dominant. Melt furnaces, holding furnaces, and ladle heaters drive most of the spend. Combustion efficiency, refractory thermal losses, and induction coil cooling are the deepest ECM pockets.

Signature ECM categories
  • Induction furnace cooling-water heat recovery
  • Combustion tuning on ladle + holding heaters
  • Hot-face refractory insulation upgrades
  • Oxygen trim + O₂ analyzer on gas-fired furnaces
  • Sand-plant compressed air + dust collection VFDs
Sub-sectors we cover
Iron foundrySteel foundryAluminumBrassInduction meltCupolaElectric arc
energy-os · industry profilesample
foundry
Typical savings
14–28%
Typical spend
$3–90M
ECMs in library
94
HQ eligible
SEA (electrical) + gas via Énergir
Typical carrier mix
Fossil Fuel38%
Electricity54%
Diesel8%
Audit Engine pre-loaded with this sector's baseline models + ECM priorities
04 · Pulp & paper

Pulp & paper

Kraft · TMP · tissue · linerboard · packaging

Steam systems + refiner motor loads dominate. The largest individual ECM dollar opportunities in our library sit in this sector — heat recovery from dryer hoods and steam-trap programs routinely return multi-million-dollar annualized savings on large mills.

Signature ECM categories
  • Steam trap survey + replacement program (20–30% of traps fail in any given mill)
  • Dryer hood heat recovery (preheating combustion air or process water)
  • Refiner plate optimization + motor loading controls
  • Vacuum system VFDs on paper machines
  • Condensate return + flash steam recovery
Sub-sectors we cover
Kraft pulpTMPTissueLinerboardCorrugatedSpecialty paper
energy-os · industry profilesample
pulp
Typical savings
10–22%
Typical spend
$5–35M
ECMs in library
65
HQ eligible
SEA + ÉcoPerformance (large thermal)
Typical carrier mix
Electricity48%
Fossil Fuel42%
Diesel10%
Audit Engine pre-loaded with this sector's baseline models + ECM priorities
05 · Agri-food

Agri-food

Dairy · meat · brewing · baking · refrigerated warehousing

Refrigeration is the biggest electrical load in most agri-food facilities — and also the biggest ECM opportunity. CIP (Clean-in-place) thermal cycles, process steam, and compressed air for packaging round out the carrier mix. Strong Hydro-Québec program fit on the electrical side.

Signature ECM categories
  • Refrigeration system controls + compressor VFDs (single largest ECM)
  • Heat recovery from refrigeration compressor discharge (free hot water)
  • CIP heat recovery + tank insulation
  • Boiler economizers + combustion tuning
  • Packaging-line compressed air demand reduction
Sub-sectors we cover
DairyMeat processingBrewingBakingGrain handlingSugar refiningRefrigerated warehousing
energy-os · industry profilesample
agri-food
Typical savings
9–20%
Typical spend
$0.5–9M
ECMs in library
36
HQ eligible
SEA (refrigeration + CIP)
Typical carrier mix
Electricity55%
Fossil Fuel35%
Diesel10%
Audit Engine pre-loaded with this sector's baseline models + ECM priorities
Under the hood

One platform. Five industry profiles.

The Audit Engine and EMIS don't care which sector you're in — the ECM library, baseline math, and cost models are the same. What changes per industry: default load factors, operating-hour priors, carrier mix assumptions, and which ECMs rank first.

Baseline priors

A sawmill kiln fan has different expected load factor than a foundry induction furnace. Our priors are tuned per sector so the Audit Engine needs less field data to converge.

ECM priorities

The order ECMs are matched against an asset list depends on industry. VFDs dominate mining; heat recovery dominates pulp & paper. No generic rankings.

Carrier weights

Agri-food is refrigeration-heavy; mining is electrical-dominant. Cost estimation + HQ eligibility calcs factor this in automatically.

Your sector not listed?

Chemicals. Cement. Aluminum.
Tell us what you run.

Five sectors is where we've codified the deepest prior knowledge. We take audits outside these five regularly — the engine still works; we just apply more field data to converge.